Fluid testing or oil analysis, is an important yet most overlooked aspect of equipment maintenance that has a significant impact on the efficiency and reliability of heavy machinery. Oil analysis can provide important data about an engine’s performance, much like a blood test might provide insights about a person’s health. Oil testing acts as a low-cost form of equipment insurance. It supports warranty claims, highlights maintenance initiatives, and guarantees the engine’s health of your heavy equipment.
Helps in Finding Problems and Wear Patterns
Fluid testing goes beyond simply figuring out how often to change your oil. Although this idea is important, it only represents the first stage of equipment maintenance. Fluid testing is similar to giving your machinery a physical examination. Oil analysis includes a variety of diagnostic techniques that have the capacity to identify root causes and improve the state of equipment maintenance practices. It can reveal hidden issues that might not be seen during standard maintenance examinations. It enables companies to change from a reactive to a proactive maintenance strategy, effectively reducing expensive operational downtimes in earth moving equipment. They can also avoid costly breakdowns by examining wear patterns, locating coolant leaks, pinpointing fuel dilution, and evaluating other irregularities.
Interpretation of Oil Analysis Reports
It can be difficult to read oil analysis reports, especially for people who are not familiar with technical terms or graphics. However, the reports prepared by the professionals are easy to read or understand if the operator has all the basic knowledge about the equipment. Having a professional and expert operator on the team is also advised which will help equipment owners to easily understand the findings in reports without needing a strong technical foundation.
Analysis of Trends in Report
Observing trends of oil testing reports may help you understand the condition of the engine well. It is better to focus on overall results over specific oil analysis findings. Operators can spot possible issues using trend analysis before they become more serious, allowing them to make wise decisions about maintenance plans and equipment replacement.
Oil Analysis Set Up
Equipment owners must set up a strong oil analysis set up before beginning oil analysis. This requires the use of standardized sample techniques and the appropriate sampling equipment, such as sampling pumps or valves. Moreover, as wear patterns change over time, keeping precise records of equipment operating hours is essential. However, online reporting tools are provided by some labs, enabling users to simply monitor the performance and trends of their equipment.
Accessibility and Affordability
Despite to common belief that fluid testing is pricey, oil analysis is accessible and reasonably priced. Numerous reputable labs offer sample kits, and the price for each sample is affordable, often under $20. You need to find a reliable and professional laboratory that provides testing services at a reasonable price and expert analysis.
Fluid testing is a tool that can offer significant advantages in terms of effectiveness, longevity, and cost savings whether you have one piece of equipment or a large fleet.